Vacuum Process for Wood Treatment.
Some
types of wood contain sap inside. The sap
wood is needed to be secreted from the wood at the first time of wood processing. The sap wood will disrupt the process
of drying. It could make the drying take too long or be imperfectly done, which may affect
the wood quality. Some wood needs the vacuum treatment to avoid the problem of insects or fungi. The vacuum treatment
is the secretion of the sap wood using the vacuum force. The vacuum
process is usually continued with the application of wood preservation solutions and anti-fungal
and anti-insect chemicals. The vacuum process can also be held to handle the
oily wood, such as teak wood. The vacuum process is standard to treat the rubberwood, which has latex inside.
The vacuum process can be described as follows:
The
wood planks are inserted into a tube as a vacuum room. The process is started
by flowing the hot water into the tube until it fills the room. The water is then
heated to boil the wood. The boiling time is varied according to the wood types
and the wood plank sizes, usually about 1 to 2 hours. Then the hot water is pumped
and released from the room, and then a vacuum force is used to suck all the water from the room. The suction is
continued to pull out and release the sap wood or oil out of the wood cell.
When the sap and oil are completely released, then the process is continuing with infusing
the wood preservation chemical. The anti-insect or anti-fungal (or both)
chemical solution is flown to the vacuum room to let the wood be saturated with the
chemical. It takes a few minutes to let the chemical solution to seep into the
wood and fill the wood pores, grains, and cells.
The
timber out of the vacuum process still has a high moisture content; then the drying process is needed to meet the standard of moisture content in the woodworking. Some vacuum
machines are equipped to do the drying process, and the drying can be continued
in the same tube. The wet wood planks can also be released from the machine and
dried in the other kiln.
The advantages of vacuum treatment.
The vacuum process is a process that needs time, effort, and cost; then there should be some benefit offered by this process. For some types of wood, for example, rubber wood and mango wood, the vacuum treatment is absolutely needed. While for some types of wood this process could be an option to increase the quality of the wood. The
vacuum will help the drying to be faster and more perfectly done,
especially for the wood that contains sap or oil. The vacuum process also helps
the anti-fungal and anti-insect chemicals penetrate better into the wood. Wood has a structure like a sponge; when there is oil or sap in the wood, the wood would not be able to receive the other chemical solution. The vacuum process releases the sap and the oil from the wood to let the anti-insect and anti-fungal optimally fill the wood cells. Some vacuums
are also equipped with the equipment to let the preservative solution be forced
deep into the wood under high pressure.
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